Copper
was the first metal used by humans and is second only to iron in its
utility through the ages. The name is derived from the Latin cuprum,
"copper," from the earlier Latin Cyprium, "Cyprian
metal." The discovery of the metal dates from prehistoric times,
and it is estimated that copper was first used about 5000 BC or even earlier.
In Roman times copper was obtained mainly from
the island of Cyprus, as the name implies. Today it is mined in many
parts of the world, the largest producers at present being Chile,
Peru, Poland, the United States, Congo (Zaire), and Zambia. More than
160 minerals containing copper are known. Copper constitutes 70 parts
per million of the Earth's crust and is present to the extent of
0.020-0.001 parts per million in seawater.About 80% of all copper
mined today, however, is derived from low-grade ores containing 2% or
less of the element.
Half of the world's copper deposits are in the
form of chalcopyrite ore. All important copper-bearing ores fall into
two main classes: oxidized ores
and sulfide ores.
Sulfide ores are more important commercially. Ores are removed either
by open-pit or by underground mining. Ores containing as little as
0.4% copper can be mined profitably in open-pit mining, but
underground mining is profitable only if an ore contains 0.7-0.6% copper.
Deoxidized ores, such as cuprite and tenorite,
can be reduced directly to metallic copper by heating with carbon in
a furnace, but the sulfide ores, such as chalcopyrite and chalcocite,
require a more complex treatment in which low-grade ores have to be
enriched before smelting begins. This involves the ore-flotation
process, in which the ore is crushed and powdered before it is
agitated with water containing a foaming agent and an agent to make
the copper-bearing particles water-repellent. These particles
accumulate in the froth on the surface of the flotation tank, and
this froth is skimmed off and heated to about 800¡ C to remove
some of the water as well as antimony, arsenic, and sulfur, which are
also present. The residue is then mixed with silica and melted in a
furnace at 1,400-1,500¡ C. This produces two liquid layers: a
lower layer of copper matte (cuprous sulfide mixed with iron sulfide
and oxides), and an upper layer of silicate slag, which is drawn off.
Silica or siliceous copper ore is added to the liquid matte in a
converter, and air under pressure is blown through the liquid. The
final stage of purification is mainly by electrolytic refining, which
yields copper of 99.95-0.99.97% purity.
The luster on the surface of copper is
metallic and is oftentimes green due to the copper rusting. (Oxidizing)
Copper forms in the following way, massive,
wires and arborescent or branching forms as the most common, whole
individual crystals are extremely rare but when present are usually
cubes and octahedrons. Occasionally, massive forms will show some
recognizable crystal faces on outer surfaces. Cleavage is
absent. Fracture is jagged. Streak is reddish copper
color. Copper is ductile, malleable and sectile, meaning it can
be pounded into other shapes, stretched into a wire and cut into
slices. Native copper (copper found in a chemically uncombined state)
has been mined for centuries and now is all but depleted as an
economically viable ore. Other copper minerals are far more
economical to mine and purify into metallic copper that is used for
wiring, electrical components, pennies and other coins, tubing and
many other applications. Native copper is still found in limited
quantities in once-active mining regions. These finds are now
valuable as mineralogical specimens and ornamental pieces. Fine
specimens only rarely demonstrate crystal faces and these are prized
above otherwise similar specimens. See our monster specimen from Tsumeb.
The normal diet of humans includes between 2
and 5 mg of copper per day, exceeding the body maintenance
requirements of about 2 mg per day. The hereditary deficiency of the
protein ceruloplasmin, known as Wilson disease, is associated with a
pathological increase in the copper content of almost all tissues,
particularly the brain and liver. Albino mammals lack the normal form
of the copper-containing enzyme tyrosinase, which participates in the
synthesis of the pigment melanin. Copper can be toxic in large
quantities, especially to lower organisms such as bacilli, fungi, and algae.