The Earth's crust contains 850 ppm manganese
in chemically bonded form. By far the most important manganese
mineral is pyrolusite, which consists largely of manganese dioxide.
Pyrolusite is brown black in color and often
somewhat magnetic; the name manganese is a corrupted form of the
Latin word for a form of magnetic stone, magnesia. Although manganese
ores are not scarce, extraction is economically feasible only with
open-cast mining. In addition, extensive deposits of manganese
nodules are found at many sites on the ocean floor.
Trace amounts of manganese are essential for
plant growth, because the element is involved in nitrogen and iron
metabolism and in the function of some of the enzymes involved in
photosynthesis and respiration. Higher animals also require trace
amounts of the element for activating many of the metabolic enzymes,
for good bone structure, and for central nervous system functions.
Pure manganese is rarely used, as it is a
moderately reactive and brittle metal. About 95% of the world's
annual production of manganese is used by the iron and steel industry
to purify iron and to make alloys. Manganese is added to iron because
it reduces iron oxide to form manganese oxide, which dissolves well
in molten slag and is easily separated from the iron. In alloys,
manganese increases the durability and corrosion resistance of iron
and steel and makes steel more malleable when forged. Manganese
steel, or Hadfield manganese steel, contains 11-14% manganese and 1-1.5%
carbon. This nonmagnetic, tough, durable, and shockproof alloy is
used in grinding machinery, wrecking equipment, caterpillar trucks,
and mechanical pounding equipment used in heavy-duty construction.
The iron manganese alloys, which are used for making other alloys,
are ferromanganese (about 80% Mn) and spiegeleisen (15-30% Mn); they
contain some carbon and silicon.
Other important manganese alloys that do not
contain iron include the Heusler alloys (18-25% manganese plus copper
and aluminum or zinc), which are the strongest nonferrous metals;
manganese copper (approximately 75% copper and 25% manganese), which
has great electrical resistance; and manganin (about 83% copper, 14% manganese,
and 3% nickel), which has a very slight heat-expansion coefficient
and an electrical resistance nearly independent of temperature.
Alloys very rich in manganese and containing nickel and copper have a
high heat-expansion coefficient, however, and are used in the
expanding part of bimetal thermostats.
The most important manganese compound,
pyrolusite or manganese dioxide, is also an oxidizing agent.
Pyrolusite is used extensively in the electrodes of dry batteries,
where it absorbs liberated hydrogen gas and then chemically bonds it.
It is also used as an oxygen source in fireworks and as a chemical
catalyst. All other manganese compounds are made from pyrolusite.